Bakery Margarine Production Line

Bakery Margarine Production Line

Vhidhiyo Yekugadzira:https://www.youtube.com/watch?v=3cSJknMaYd8

Bakery mutsara wekugadzira margarineinosanganisira matanho akati wandei ekushandura mbishi kuita chinhu chinoparadzirwa, emulsified mafuta chigadzirwa. Pazasi pane tarisiro yezvakakosha zvikamu uye maitiro mune yakajairika margarine mutsara wekugadzira:

1. Raw Material Kugadzirira

Kusanganiswa kwemafuta nemafuta- Mafuta emiriwo (michindwe, soya, sunflower, rapeseed) anonatswa, akacheneswa, uye anonhuwa (RBD). Mafuta akaoma (sepalm stearin) anogona kuwedzerwa pakugadzirwa.

• Aqueous Phase Mixing-Mvura, munyu, emulsifiers (lecithin, mono/diglycerides), zvinochengetedza (potassium sorbate), uye zvinonaka zvinogadzirwa.

2. Emulsification

Zvikamu zvemafuta nemvura zvinosanganiswa mune imweemulsification tankne-high-shear agitators kuti iite yakagadzikana pre-emulsion (mvura-mu-mafuta).

Typical ratio: 80% mafuta, 20% aqueous phase (inogona kusiyana kune yakaderera-mafuta anopararira).

3. Pasteurization (Kupisa Kurapa)

• Iyo emulsion inopisa kusvika~70–80°Cmundiro inopisa kupisa kuuraya utachiona uye kuve nechokwadi chehomogeneity.

4. Kutonhodza & Crystallization (Votator System)

Margarine inopfuura nemuscraped surface heat exchanger (SSHE)kanamuvhoti, uko inokurumidza kutonhodzwa kuti iite kuti mafuta aite crystallization:

• A Unit (Cooling Cylinder): Supercooling to4–10°Cinoumba makristasi emafuta madiki.
• B Unit (Pini mushandi): Kushanda musanganiswa kunovimbisa kutsetseka kwemavara uye plastiki.
• Resting Tube (C Unit): Inobvumira kugadzikana kwekristaro.

5. Packaging

• Margarine inozadza michinagovera majarini mubhabhu, wrappers (ye stick margarine), kana midziyo yakawanda.
• Labeling & Coding: Ruzivo rwechigadzirwa uye nhamba dzebatch dzakadhindwa.

6. Quality Control Checks

• Texture & Kupararira(penetrometry).
• Melting Point(kuvimbisa kugadzikana pakamuri tembiricha).
• Kuchengetedzwa kweMicrobial(total plate count, yeast/mold).

Zvishandiso zvakakosha mumutsara weMargarine

Mhando dzeMargarine Yakagadzirwa

• Puff Pastry Margarine: Yakakwira plastiki, yakaturikidzana chimiro
• Cake Margarine: Creamy, yakanaka aeration zvivakwa
• Roll-in Margarine: Nzvimbo yepamusoro yekunyungudika yelamination
• Zvese-chinangwa Bakery Margarine: Yakaenzana kune akasiyana maapplication

Advanced Variations

• Trans-Yemahara Margarine: Inoshandisa inter-esterified oiri pachinzvimbo chechidimbu hydrogenation.
• Chirimwa-Yakavakirwa Margarine: Dairy-yemahara magadzirirwo (yevegan misika).