Puff Pastry Margarine Processing Line

Vhidhiyo Yekugadzira:https://www.youtube.com/watch?v=3cSJknMaYd8

Margarine inzvimbo yebhota inogadzirwa nemafuta emuriwo, mafuta emhuka kana mamwe mafuta. Maitiro ayo ekugadzira uye magadzirirwo emidziyo akakura zvakanyanya mushure memakore ebudiriro. Izvi zvinotevera hurongwa hwakadzama hwekuyerera uye kuunzwa kwemichina yakakosha:

I. Kugadzirwa kweMargarin

1. Raw Material Kugadzirira

• Main raw materials:

o Mafuta (anenge 80%): akadai semafuta emichindwe, mafuta esoya, mafuta echibharo, kokonati mafuta, nezvimwewo, izvo zvinoda kunatswa (de-gumming, de-acidification, de-coloring, de-odorization).

o Chikamu chemvura (chinenge 15-20%): mukaka wakanyungudutswa, mvura, munyu, emulsifiers (senge lecithin, mono-glyceride), zvinochengetedza (zvakadai se potassium sorbate), mavhitaminzi (akadai sevhitamini A, D), zvinonhuhwirira, nezvimwewo.

o Additives: ruvara (β-carotene), acidity regulator (lactic acid), nezvimwewo.

2. Kusanganisa uye Emulsification

• Kusanganiswa kwechikamu chemafuta nechikamu chemvura:

o Chikamu chemafuta (mafuta + mafuta-soluble additives) inopisa kusvika ku50-60 ℃ uye yakanyunguduka.

o Chikamu chemvura (mvura + mvura-soluble additives) inopisa uye yakasvibiswa (pasteurization, 72 ℃/15 seconds).

o Zvikamu zviviri zvakasanganiswa muchiyero, uye emulsifiers (yakadai se mono-glyceride, soy lecithin) inowedzerwa, uye emulsion yunifomu (mvura-mu-mafuta kana mafuta-mu-mvura rudzi) inoumbwa kuburikidza ne-high-speed inokurudzira (2000-3000 rpm).

3. Kukurumidza kutonhora & crystallization (Kiyi Danho)

• Kukurumidza kutonhora: Emulsion inokurumidza kutonhodzwa kusvika ku10-20 ℃ kuburikidza ne-scraped surface heat exchanger (SSHE), zvichiita kuti chikamu chekristalllization chemafuta chiite β' crystal fomu (kiyi kuhutano hwakanaka).

• Kuumba: Iyo semi-solid mafuta inogerwa nemichina kuburikidza nekneader (Pin Worker) pa 2000-3000 rpm kuti iparadze makristasi makuru uye inogadzira chimiro chakanaka uye chakafanana chemafuta network, kudzivisa gritty sensation.

4. Kukura uye Packaging

• Kukura: Inosara kumira pa20-25 ℃ kwemaawa 24-48 kuti igadzikane chimiro chekristaro.

• Kurongedza: Inozadzwa semabhuroko, makapu, kana mhando yekupfapfaidza, uye inochengetwa mufiriji (imwe majarini yakapfava inogona kuchengetwa pakamuri tembiricha zvakananga).

II. Core Processing Equipment

1. Pre-kurapa Equipment

• Oiri yekuchenesa michina: degumming centrifuge, de-acidification tower, de-coloration tank, de-odorization tower.

• Mvura yechikamu chekugadzirisa michina: pasteurization machine, high-pressure homogenizer (inoshandiswa mukaka kana mvura chikamu homogenization).

2. Emulsification Equipment

• Emulsion tangi: Stainless simbi tangi ine zvinokuchidzira uye kudziyisa mabasa (sepaddle kana turbine type stirrer).

• High-pressure homogenizer: kuwedzera kunatsiridza emulsion madonhwe (pressure 10-20 MPa).

3. Fast Cooling Equipment

• Scraped Surface Heat Exchanger (SSHE):

o Inokurumidza kutonhora kusvika pasi-inotonhora, ine scraper inotenderera kudzivirira kuyera.

o Marudzi emhando: Gerstenberg & Agger (Denmark), Alfa Laval (Sweden), SPX inoyerera (USA), Shiputec (China)

• Pini Mushandi:

o Chera mafuta kuburikidza nemaseti akawanda emapini kudzora saizi yekristaro.

4. Packaging Equipment

• Muchina wekuzadza otomatiki: wezvivharo (25g-500g) kana dhiramu kurongedza (1kg-20kg).

• Sterile packaging line: yakakodzera kune refu sherefu-hupenyu zvigadzirwa (seUHT-yakagadziriswa liquid margarine).

III. Process Variants

1. Soft Margarine: Chikamu chepamusoro chemafuta emvura mumafuta (akadai semafuta ezuva), hapana chikonzero chekukurumidza kutonhora kuumbwa, zvakananga homogenized uye zvakaputirwa.

2. Low-fat Margarine: Mafuta ane 40-60%, anoda kuwedzera thickening agents (zvakadai segelatin, modified starch).

3. Plant-based Margarine: All-plant oil formula, hapana trans fatty acids (gadzirisa nzvimbo yakanyunguduka kuburikidza ne ester exchange kana fractionation teknolojia).

IV. Kudzora Hunhu Pfungwa Dzakakosha •

Chimiro cheCrystal: Iyo β' crystal fomu (yepamusoro kune iyo β crystal fomu) inoda kutonga kweyero yekudzima uye kusanganisa kusimba.

• Kuchengetedzwa kweMicrobial: The aqueous phase inoda kunyatso sterilized, uye pH inofanira kugadziriswa pasi pe 4.5 kuti inhibit mabhakitiriya.

• Oxidation kugadzikana: Wedzera antioxidants (yakadai seTBHQ, vitamin E) kuti udzivise kusvibiswa kwesimbi ion.

Kuburikidza nekubatanidzwa kwemaitiro epamusoro uye michina, yemazuva ano artificial cream inogona kutevedzera kuravira kwebhota ichisangana nezvinodiwa zvehutano senge yakaderera cholesterol uye yakaderera saturated mafuta. Iyo chaiyo formula uye maitiro anofanirwa kugadziridzwa zvinoenderana nechigadzirwa chinzvimbo (senge chekubika kana chekushandisa pane chikafu).