Diki Scale Shortening Production Line
Diki Scale Shortening Production Line
Diki Scale Shortening Production Line
Equipment Vhidhiyo:https://www.youtube.com/watch?v=X-eQlbwOyjQ
A diki diki kupfupisa kugadzira mutsara or skid-yakaiswa kupfupisa mutsara wekugadzirai compact, modular, uye pre-assembled system yakagadzirirwa kugadzirwa kwemaindasitiri kupfupisa (semi-solid mafuta inoshandiswa mukubika, kufinya, uye kugadzira chikafu). Aya masisitimu akaiswa skid akanakira kugona kwenzvimbo, kukurumidza kuisirwa, uye kufamba, zvichiita kuti ive yakakodzera kune yepakati kusvika kune yakakura-yakakura-yekugadzira chikafu zvidyarwa.
Zvikamu zvakakosha zveSkid-Mounted Shortening Production Line
1. Ingredient Kubata & Kugadzirira
²Oiri/Mafuta Ekuchengetedza Matangi (yemafuta emvura akafanana nemichindwe, soya, kana hydrogenated mafuta)
²Metering & Blending System - Inonyatso sanganisa mafuta nezvinowedzerwa (emulsifiers, antioxidants, kana zvinonhuwirira).
²Kupisa / Kunyungudutsa Matangi - Inovimbisa kuti mafuta ari patembiricha yakakwana yekugadzirisa.
2. Hydrogenation (Sarudzo, yeHydrogenated Shortening)
²Hydrogenation Reactor - Inoshandura mafuta emvura kuita semi-solid mafuta achishandisa hydrogen gasi uye nickel catalyst.
²Gasi Kubata Sisitimu - Inodzora kuyerera kwehydrogen uye kudzvanywa.
²Post-Hydrogenation Filtration - Inobvisa zvakasara zvinokonzeresa.
3. Emulsification & Kusanganisa
²Yakakwira-Shear Musanganiswa / Emulsifier - Inopa yunifomu magadzirirwo uye kuenderana.
²Scraped Surface Heat Exchanger (SSHE) - Inotonhorera uye inopenya kupfupisa kwepurasitiki.
4. Crystallization & Tempering
²Crystallization Unit - Inodzora mafuta ekristaro kuumbwa kweanoda mameseji (β kana β' makristasi).
²Tempering Tangi - Inodzikamisa kupfupisa kusati kwarongedza.
5. Kubvisa kunhuhwirira (Kune Neutral Flavour)
²Deodorizer (Steam Stripping) - Inobvisa off-flavour uye hwema pasi pevacuum.
6. Packaging & Storage
²Kupomba & Kuzadza Sisitimu - Yehuwandu (madhiramu, totes) kana zvitoro zvekurongedza (mabhabhu, makatoni).
²Kutonhodza Tunnel - Inosimbisa kupfupika kwepakeji isati yachengetwa.
Zvakanakira zveDiki Scale Shortening Line /Skid-Mounted Shortening Lines
²Modular & Compact- Pre-yakaunganidzwa kuti zvive nyore kuisirwa uye kutamiswa.
²Kukurumidza Kutumirwa- Yakaderedzwa nguva yekuseta kana ichienzaniswa nemitsara yechinyakare.
²Customizable-Inochinjika kune akasiyana marudzi ekupfupisa (zvese-chinangwa, bhekari, frying).
²Hygienic Design- Yakagadzirwa nechikafu-giredhi simbi isina tsvina (SS304 / SS316).
²Simba Nesimba-Optimized kudziyisa / kutonhora masisitimu anoderedza kushandiswa kwesimba.
Mhando dzeKupfupisa Yakagadzirwa
²Yese-Chinangwa Kupfupisa (yekubika, kufrying)
²Bakery Shortening (yekeke, makeke, mabhisikiti)
²Non-Hydrogenated Shortening (trans-fat-free alternatives)
²Specialty Shortenings (yakakwirira-kugadzikana, emulsified, kana akasiyana akasiyana)
Production Capacity Options
Scale | Capacity | Inokodzera |
Diki-Chikero | 100-200kg/h | Kutanga, mabheki madiki, dhizaini dhizaini |
Medium-Scale | 500-2000kg/h | Mid-sized food processors |
Yakakura-Scale | 3-10tons/h | Big Industrial vagadziri |
Mafungiro Pakusarudza Skid-Mounted Line
²Raw Material Type (mafuta emichindwe, soya bean mafuta, hydrogenated mafuta)
²Kupera-Chigadzirwa Zvinodiwa (chimiro, nzvimbo yekunyungudika, trans-mafuta emukati)
²Automation Level (manual, semi-otomatiki, kana yakazara otomatiki PLC kutonga)
²Regulatory Compliance (FDA, EU, Halal, Kosher certification)
²Mushure-Kutengesa Rutsigiro (kuchengetedza, nzvimbo dzekusara dziripo)
Mhedziso
Askid-yakaiswa kupfupisa mutsara wekugadzirainopa inochinjika, inoshanda, uye inodhura-inoshanda mhinduro yekugadzira yemhando yepamusoro kupfupisa. Yakanakira vagadziri vezvekudya vari kutsvaga scalable, plug-and-play system ine kushoma kuisirwa nguva.