Super Votator muButter Production & Margarine Production
Basa & Kubatsira kweSuper Votator
Basa Mukugadzira Butter
Butter is emulsion yemvura-mu-oiri (~ 80% mafuta) inoda kudzorwa kutonhorera uye crystallization yezvakanyanya kunaka uye kupararira.
Zvikumbiro Zvinokosha:
Kurumidza Kutonhodza & Mafuta Crystallization
Muvhoti anokurumidza kutonhodza ruomba kana ruomba rwakanyungudutswa kubva ~40°C kusvika10–15°C, kukurudzira kuumbwa kweβ' makristasi(madiki, akagadzikana mafuta makristasi anovimbisa kutsetseka kwemavara).
High shear inodzivirira kuumbwa kwakakura kwekristaro, kudzivirira zviyo.
Kushanda/Texturing
Mamwe masisitimu anobatanidza muvhoti nepini mushandikana kukanya unit kuti uwedzere kunatsiridza bhotela, kuvandudza kupararira uye muromo.
Continuous Processing
Kusiyana nechinyakare batch churning, vavhoti vanobvumirahigh-speed inoenderera mberi kugadzirwa, kuwedzera kushanda nesimba uye kusagadzikana.
Zvakanakira Pamusoro peChinyakare Nzira:
Kukurumidza kutonhora→ Zvirinani kristaro chimiro chekutonga
Yakaderedzwa kupatsanurwa kwemafuta→ More yunifomu chigadzirwa
Higher throughput→ Inokodzera kugadzirwa kweindasitiri-mwero
Basa mukugadzirwa kweMargarine
Margarine (emulsion yemafuta-mumvura, kazhinji inomera-yakavakirwa) inovimba zvakanyanya nevavhoti pakugadzira mafuta uye kudzikamisa emulsion.
Zvikumbiro Zvinokosha:
Emulsion Kutonhora & Crystallization
Musanganiswa wemafuta (semuenzaniso, muchindwe, soyabhinzi, kana mafuta esunflower) wakaiswa haidrojeni kana kufarira kuti uwane iyo inonyungudika yaunoda.
Muvhoti anokurumidza kutonhodza emulsion (~45°C →5–20°C) pasi pekugera kwepamusoro, kuumbaβ' makristasi(yakanakira kutsvedzerera, kusiyana ne β makristasi, ayo anokonzera sandiness).
Plasticity & Spreadability Control
Kugadzirisamwero wekutonhora, simba rekugera, uye kudzvanywainogadzirisa kuomarara, ichiita kuti ive yakakodzera kune akasiyana maapplication (semuenzaniso, tafura majarini vs. bakery margarine).
Yakaderera-Fat & Dairy-Yemahara Variants
Super votators vanobatsira kudzikamisa mvura-mu-oiri emulsions mukatikupararira kwemafuta mashoma(40-60% mafuta) nekuita kristalllization yakakodzera uye kudzivirira kuparadzaniswa kwechikamu.
Zvakanakira mukugadzirwa kweMargarine:
Inodzivirira makristasi akaoma→ Smoother texture
Inogonesa flexible formulations(chirimwa-yakavakirwa, trans-mafuta-isina, nezvimwewo)
Inovandudza sherufu-hupenyu kugadzikananekugadzirisa mafuta ekristaro network
Tekinoroji Zvakanakira zve Super Votators
| Feature | Benefit |
| High shear scraping | Inodzivirira kusvibisa, inovimbisa yunifomu kupisa kupisa |
| Precise tembiricha control | Inokwidziridza kuzara kwemafuta (β' vs. β) |
| Pressure kuramba (kusvika ku40 bar) | Inobata viscous mafuta pasina kupatsanurwa |
| Kuenderera mberi kushanda | Kunyanya kushanda pane batch processing |
| Kuzvinatsa kugadzira | Inoderedza kuderera kwekugadzirisa |
Indasitiri Mienzaniso
Kugadzirwa kweButter:
APV, Gerstenberg Schröder, Alfa Laval neShiputec vanopa mavhoti emitsetse yekugadzira bota inoenderera.
Margarine/Spreads:
Inoshandiswa muchirimwa-based margarine(semuenzaniso, yakagadzirwa nemichindwe kana mafuta ekokonati) kutevedzera kunyunguduka kwebhota remukaka.
Mafungiro Akakosha eKuvandudza
Kutonhodza mwero & shear simbainofanira kugadziriswa zvichienderana nemafuta ekuumbwa.
Yakasakara scraperskuderedza kushanda zvakanaka → Kugara uchigadzirisa kwakakosha.
Pressure settingsinokanganisa emulsion kugadzikana (kunyanya mumafuta mashoma anopararira).
Mhedziso
Vavhoti vepamusoro ndivozvinokoshamukugadzirwa kwemazuva ano bhotela uye margarine, zvichiita:
Kukurumidza, kuenderera mberi kugadzirisa
Superior texture control(hapana zviyo, kupararira kwakanaka)
Flexibility yemukaka & chirimwa-based formulations
Nekunatsiridza kutonhora uye crystallization, ivo vanovimbisa kuenderana mhando mune-mafuta-akakwira zvigadzirwa uku vachisangana nemaindasitiri-chiyero zvinodiwa.
Zvimwe Zvishandiso
A) Zvinyorwa zvepakutanga:
Yakatsvairwa Yepamusoro Kupisa Kupisa, Ongororo Yakakosha muSainzi Yekudya uye Zvokudya, Vhoriyamu 46, Nyaya 3.
Chetan S. Rao naRichard W. Hartel
Download citationhttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Zvinyorwa zvepakutanga:
Margarines, ULLMANN'S Encyclopedia yeIndustrial Chemistry, Wiley Online Library.
Ian P. Freeman, Sergey M. Melnikov
Dhaunirodha zvinyorwa:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) SPV Series Zvakafanana zvemakwikwi Zvigadzirwa:
SPX Votator® II Yakakweshwa Surface Heat Exchangers
www.SPXflow.com
Shanyira Link:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) SPA akatevedzana uye SPV Series Zvakafanana zvemakwikwi Zvigadzirwa:
Scraped Surface Heat Exchangers
www.alfalaval.com
Shanyira Link:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) SPT Series Zvakafanana zvemakwikwi Zvigadzirwa:
Terlotherm® Scraped Surface Heat Exchangers
www.proxes.com
Shanyira Link:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) SPSV Series Zvakafanana zvinokwikwidza Zvigadzirwa:
Perfector ® Scraped Surface Heat Exchangers
www.gerstenbergs.com/
Shanyira Link:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) SPSV Series Zvakafanana zvemakwikwi Zvigadzirwa:
Ronothor® Scraped Surface Heat Exchangers
www.ro-no.com
Shanyira Link:https://ro-no.com/en/products/ronothor/
H) SPSV Series Zvakafanana zvemakwikwi Zvigadzirwa:
Chemetator® Scraped Surface Heat Exchangers
www.tmcigroup.com
Shanyira Link:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
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