Vegetable Shortening Production Line
Vegetable Shortening Production Line
Vegetable Shortening Production Line
Kupfupisa kwemuriwo ihafu-yakasimba mafuta inogadzirwa kubva mumafuta emiriwo kuburikidza nemaitiro akaita sehydrogenation, kusanganisa, uye crystallization. Inoshandiswa zvakanyanya mukubika, kubikira, uye kugadzira chikafu nekuda kwekugadzikana kwayo uye kutsetseka kwemaitiro. Mutsetse wekupfupisa miriwo wekugadzira unosanganisira akati wandei matanho akakosha kuti ave nechokwadi chemhando, kuenderana, uye kuchengetedza chikafu.
1. Main Vegetable Shortening Production Processs
(1) Oiri Kugadzirira & Kusanganisa
- Mafuta emiriwo akacheneswa:Mafuta ehwaro (soybean, palm, cottonseed, kana canola) anonatswa kubvisa tsvina.
- Kusanganisa:Mafuta akasiyana anosanganiswa kuti awane manyorerwo anodiwa, nzvimbo yekunyungudika, uye kugadzikana.
(2) Hydrogenation (Sarudzo)
- Partial hydrogenation inogona kushandiswa kuwedzera kugadzikana uye yakasimba mafuta emukati (kunyangwe vagadziri vazhinji vava kushandisa nzira dzisiri-hydrogenated nekuda kwekunetsekana kwemafuta).
- Catalyst & Hydrogen Gasi:Oiri inobatwa ne nickel catalyst uye hydrogen gasi pasi pekudzora tembiricha nekumanikidzwa.
(3) Emulsification & Additives Mixing
- Maemulsifiers (semuenzaniso, lecithin, mono- uye diglycerides) anowedzerwa kuti agadzirise manyorerwo.
- Preservatives, antioxidants (semuenzaniso, TBHQ, BHA), uye zvinonhuwirira zvinogona kuiswa.
(4) Kutonhora & Crystallization (Kudziya)
- Musanganiswa wemafuta unokurumidza kutonhodzwa mu ascraped surface heat exchanger (SSHE)kugadzira makristasi emafuta akagadzikana.
- Crystallization Midziyo:Chigadzirwa chacho chinobatwa pasi pemamiriro ezvinhu akadzora kukudziridza kuwirirana kwakarurama.
(5) Kurongedza
- Kupfupisa kwakazara mukatimabhakiti epurasitiki, mabhakiti, kana midziyo yakawanda yeindasitiri.
- Nitrogen flushing inogona kushandiswa kuwedzera hupenyu hwesherufu.
2. Key Equipment muVegetable Shortening Production Line
| Equipment | Function |
| Mafuta Ekuchengetedza Matangi | Chengetedza mafuta emiriwo akacheneswa. |
| Blending System | Sanganisa mafuta akasiyana kune anodikanwa ratios. |
| Hydrogenation Reactor | Inoshandura mafuta emvura kuita semi-solid mafuta (kana zvichidikanwa). |
| High-Shear Mixer | Inosanganisira emulsifiers uye additives zvakafanana. |
| Scraped Surface Heat Exchanger (SSHE) | Kukurumidza kutonhora & crystallization. |
| Crystallization Matangi | Inobvumira mafuta akakodzera crystal kuumbwa. |
| Pombi & Piping System | Inotamisa chigadzirwa pakati pematanho. |
| Packaging Machine | Inozadza nekuisa zvisimbiso midziyo (mabhabhu, madhiramu, kana mabhegi akawanda). |
3. Mhando dzeVegetable Shortening
- Kupfupisa Chinangwa Chese- Zvekubikira, kubikira, nekubikira zvakajairika.
- High-Kugadzikana Kupfupisa- Yezvakadzama frying uye yakareba sherufu-hupenyu zvigadzirwa.
- Non-Hydrogenated Shortening-Isina-mafuta-isina, uchishandisa kufarira kana kupatsanura.
- Emulsified Shortening-Ine akawedzera emulsifiers emakeke uye icings.
4. Quality Control & Standards
- Melting Point & Solid Fat Index (SFI)-Inoita kuti pave nechimiro chakakodzera.
- Peroxide Value (PV)- Inoyera oxidation mazinga.
- Yemahara Fatty Acid (FFA) Content- Inoratidza kunaka kwemafuta.
- Microbiological Safety-Inovimbisa kutevedzera mirairo yekuchengetedza chikafu (FDA, EU, nezvimwewo).
5. Zvikumbiro
- Bakery Products(makeke, makeke, makeke)
- Frying Medium(snacks, fast food)
- Confectionery(chokoreti coatings, kuzadza)
- Dairy Alternatives(asiri-dairy creamers)
Mhedziso
Mutsara wekupfupisa miriwo yekugadzira inoda kudzora chaiko pamusoro pekubatanidza, crystallization, uye kurongedza kuti ive nechokwadi chemhando yepamusoro chigadzirwa. Mitsara yemazuva ano inotarisaisina-hydrogenated, isina-mafuta-isinamhinduro uchichengetedza kushanda kwezvakasiyana-siyana zvekudya.
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